Magnetic Particle Testing (MPI) might be just what you need. It’s a simple yet powerful method to find surface and near-surface defects in ferrous metals, helping you ensure safety and reliability in your operations.
Magnetic Particle Testing (MPI) is a Non-Destructive Testing (NDT) technique used to reveal surface and slightly subsurface flaws in ferromagnetic materials like iron, nickel, and cobalt. By applying a magnetic field to the component and sprinkling iron particles over it, we can spot cracks and imperfections that aren’t visible to the naked eye.
Detecting defects early can prevent failures, reduce downtime, and save costs. MPI is:
Many sectors use MPI to keep their equipment and structures in top condition. Here’s how different industries benefit:
In the oil and gas industry, safety is paramount. MPI helps inspect pipelines, pressure vessels, and drilling equipment to prevent leaks and accidents.
Heavy machinery and structural components in mining operations face constant stress. MPI detects fatigue cracks early, ensuring equipment runs smoothly.
Power plants rely on turbines, generators, and boilers. Regular MPI inspections catch defects before they lead to costly outages.
Ships and offshore structures endure harsh environments. MPI checks for corrosion and cracks, keeping vessels seaworthy.
Manufacturers use MPI to verify the integrity of welded joints and fabricated parts, meeting quality standards.
From trains to trucks, MPI inspects critical components to maintain safety on the roads and rails.
Structural steel in buildings and bridges undergoes MPI to ensure it can handle the loads and stresses over time.
MPI helps maintain the reliability of defence equipment, from vehicles to weapon systems, where failure is not an option.
Here’s a step-by-step look at how we perform Magnetic Particle Testing:
Q: Can MPI detect deep internal flaws?
A: MPI is most effective for surface and slightly subsurface defects. For deeper flaws, methods like Ultrasonic Testing (UT) might be more suitable.
Q: Does the component need to be demagnetised after testing?
A: Yes, demagnetising prevents interference with the component’s normal operation and avoids attracting ferrous particles during use.
Q: Is MPI safe for all components?
A: MPI is safe for most ferromagnetic components, but it’s essential to ensure that magnetisation won’t affect the functionality. Our technicians assess this before testing.
Q: How often should MPI be performed?
A: It depends on the industry and usage. High-stress components may require more frequent inspections. We’ll help you develop an appropriate schedule.
Q: Do coatings need to be removed before testing?
A: Thin, non-conductive coatings might not interfere, but thicker coatings can hinder detection. We assess each case individually.
Magnetic Particle Testing is a valuable tool to keep your operations running safely. Our experienced team is here to help you detect issues early and maintain compliance with industry standards.
Contact us today to schedule an MPI inspection or to learn more about our other NDT services.
Non-Destructive Testing (NDT) lets us examine your assets without causing harm, ensuring they stay safe and compliant. Our cutting-edge NDT methods help spot issues early, so you can address them before they become problems.
Finds surface and near-surface defects in ferrous metals using magnetic fields and particles.
Highlights surface-breaking flaws in non-porous materials with a visible or fluorescent dye.
Uses high-frequency sound waves to detect internal imperfections & measure material thickness.
Employs X-rays or gamma rays to capture images of internal structures, revealing hidden defects.
A detailed inspection by experienced professionals to identify visible signs of wear or damage.
Measures material hardness to assess strength and resistance to deformation.
An advanced technique that detects and sizes surface cracks without needing to remove coatings.
Our comprehensive inspection services help you ensure that your equipment and structures are safe, reliable, and compliant with industry standards. We use advanced techniques to identify potential issues early, saving you time and resources.
API 510 is a globally recognised standard for the in-service inspection, repair, alteration, and rerating of pressure vessels.
We assess your equipment’s condition to ensure it operates safely throughout its lifespan.
Providing precise Non-Destructive Testing in our lab for detailed analysis and accurate results.
Evaluating structural steel components to verify their integrity & compliance with building codes.
Testing welders to certify their skills & offering consulting on welding procedures for optimal results.
Conducting thorough inspections to confirm weld quality meets all relevant standards.
Overseeing the timely delivery & compliance of materials & equipment to keep your projects on schedule.
Inspecting pressure vessels while they’re in operation to detect defects and ensure safety.
Using sound waves to find internal flaws and measure material thickness without causing damage.
Detecting surface and near-surface cracks in ferrous metals using magnetic fields.
Revealing surface defects in non-porous materials with a special dye that highlights flaws.
An advanced method to detect and size surface cracks without removing coatings.
We work across various industries, providing NDT solutions that help you maintain safety and compliance. Our experience ensures your operations run smoothly, no matter your sector.
We keep pipelines, refineries, and offshore platforms safe by spotting issues before they become problems.
From heavy machinery to structural components, we ensure your mining equipment operates reliably and efficiently.
We support power plants in maintaining equipment integrity, minimising downtime and enhancing safety.
Our services help ships and offshore structures stay seaworthy, inspecting for corrosion and structural concerns.
We verify the quality of fabricated parts, ensuring they meet all required standards.
From railways to road vehicles, we inspect critical components to keep transportation systems running safely.
We assess the integrity of structural elements, helping you build with confidence and peace of mind.
We provide specialised inspections to maintain the safety and readiness of defence equipment and infrastructure.
Who We Are:
SKM Inspection Services specialises in Non-Destructive Testing (NDT) and inspection services, providing expert solutions to ensure the safety, compliance, and integrity of your assets. With over 25 years of industry experience, our team of AINDT accredited technicians and API 510 certified inspectors deliver reliable and professional services across multiple industries.
Our Mission:
To provide comprehensive NDT and inspection services that uphold the highest standards of safety and quality, helping our clients meet Australian Standards and industry regulations.
Our Values:
Non-Destructive Testing (NDT) is a group of analysis techniques used to evaluate the properties of materials, components, or systems without causing damage or altering them. NDT is essential for detecting defects, ensuring compliance with standards, and maintaining safety and integrity in both new fabrications and existing equipment.
We offer a comprehensive range of NDT methods, including:
We serve a wide range of industries, including:
Our technicians are accredited by the Australian Institute of Non-Destructive Testing (AINDT) for each specific NDT method they perform. Our inspectors are API 510 Certified and AICIP qualified for pressure vessel and boiler inspections.
Pressure Vessel Inspection involves assessing the condition of vessels operating under high pressure to ensure they are safe and compliant with industry standards, specifically AS3788-2024 in Australia. These inspections are crucial due to the high-risk nature of pressure vessels, where failures can have severe consequences.
Yes, we offer comprehensive weld inspection services, including:
Alternating Current Field Measurement (ACFM) is an advanced electromagnetic inspection technique used to detect and size surface-breaking cracks in metals without the need for extensive surface preparation or coating removal. Benefits include:
We ensure compliance by:
All three terms refer to methods of evaluating materials without causing damage:
AINDT accreditation ensures that technicians are qualified and competent in the specific NDT methods they perform. This accreditation guarantees professional and accurate inspections, adherence to industry standards, and reliable results.
Absolutely. We are equipped to provide on-site inspections at remote locations and can arrange fly-in, fly-out (FIFO) services to meet your project requirements.
Safety is our top priority. We:
Yes, we offer 24/7 service availability to accommodate your schedule and urgent inspection needs.
You can contact us via:
Our pressure vessel inspection process includes:
We strive to respond to urgent requests promptly. Our 24/7 availability allows us to mobilise quickly to meet your critical inspection needs.
Yes, we support compliance audits by:
Based in Brisbane, we serve clients throughout Australia and can provide services to national and international locations as needed.
We:
Phone: 0402 025 622
Email: s.moussie@skmndt.com.au
Use the form below. We’ll respond during business hours.